Forklift Batteries
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For higher productivity, retrofit your Electric forklift to lithium-ion batteries. Change to Donfang Lithium Forklift batteries! Donfang specializes in developing lithium forklift batteries, consistently high performance in material handling, boosting truck productivity with more shifts and less charging time. Our LFP forklift/forklift battery solutions come in a variety of types and sizes, with voltage options ranging from 24V to 96V, and capacity options ranging from 100Ah to 1,000Ah, for a total of 1000+ models to choose from to meet the diverse needs for different scenarios from light-duty to heavy capacity and certified by UL and CE standards and compliant with BCI and DIN battery size standards.
Remote Intelligent BMS
High-performance 32-bit processor and high-precision front-end sampling chip, multiple hard core technologies improve cell consistency management and estimation accuracy. Our BMS provides remote real-time online monitoring of batteries.
Flexible Copper Busbar
Our Bus bars are customized based on different configurations,it is flexible to operate,reliable and the lowest cost.
Reliable Module Welding
We use high-quality aluminum bus bars, use laser welding to seamlessly and perfectly weld the aluminum bus bar and the lug of the cell. As well as the use of aluminum alloy and steel frames, which greatly improves the strength and stiffness of the battery pack. Therefore, our modules are more able to withstand the harsh working environment, charge,and discharge expansion.
Discharge Capacity
Battery capacity is one of the important performance indicators to measure battery performance.The actual capacity of our battery under certain conditions (discharge rate,temperature,termination voltage, etc.) greater 100% than nominal
Long Life Span
Forklift lithium batteries use LiFePO4 cells. Our cell has a cycle life of 3500-4500 times. In addition, some of our cells have a cycle life of more than 6000 times.
Brand New Class A Cells
Our A cell is a cell that has no abnormality within the range of technical parameters that meet the national standard or above in all aspects.
Integrated PDU
PDU integrates BMS main control, charging module, DC module, etc. our PDU has more vehicle functional modules, which are more integrated in function and more mature in structure. The PDU configuration is flexible, and we can customize and develop it according to the customer requirements.which can meet the needs of different customers and models.
Waterproof Structure
Our battery uses a waterproof sealing ring that prevents moisture from passing through. The battery case is a battery pack that is effectively protected and can prevent potentially harmful substances from damaging the battery.
Maintenance Cover Makes Maintaining Easy
Battery upper cover has specially designed a maintenance window to facilitate maintenance and inspection, so as to shorten the downtime of equipment maintenance.
Safety Material
Safety Material Insulated and protected with flame retardant materials Safety is the magic weapon to ensure the smooth completion of our careers,and safety is vital to us. The battery is fully insulated and protected, and flame retardant materials are used.
Why choose us
Not seeing the brand that you need? We can provide custom custom design services for your forklift brand and add it to our list. The average build time for custom lithium batteries and battery management software ranges from 4 - 6 weeks depending on the vehicle quantity and customization.
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FAQ
Why choose lithium battery as a replacement for lead-acid battery?
Lithium batteries are more efficient than lead-acid batteries, are maintenance-free and last up to 10 times longer. When used in forklifts, lithium batteries have a fast-charging feature that significantly reduces downtime and is more stable at low temperatures, making them particularly suitable for cold storage and 24/7 use.
How long do lithium batteries last?
Lithium batteries typically have a life span of 8-10 years, depending on the environment and maintenance, Donfang lithium batteries have a cycle life of over 3,500 cycles, which is 3-5 times that of lead-acid batteries, greatly reducing the frequency of replacements and providing greater long-term economic benefits.
Can The Forklift Batteries be opportunity charged?
Yes, Donfang forklift Batteries can be plugged in at any state of charge with absolutely no negative effects. In fact, opportunity charging can actually increase the lifetime of the battery.
Do The Forklift Batteries require periodic maintenance?
No, but an annual inspection is recommended by an authorized dealer to ensure maximum battery health and life.
Do I need to disconnect The Forklift Battery from the forklift to charge it?
Donfang Forklift batteries include drive away protection which does not allow the user to use the truck while charging. The battery does not need to be disconnected from the truck when charging.
At what temperature can the forklift lithium batteries be charged and discharged?
Donfang forklift lithium batteries should only be charged within the temperature range of 0°C to 45°C (32°F to 113°F) and discharged within the temperature range of -20°C to 55°C (-4°F to 131°F).
Do the packs require watering?
No, lithium-ion batteries do not require watering. They are completely sealed and produce no gas when charging. In addition, the electrolyte is made of organic solvents, so water should not be used.
What happens when the pack runs out of charge?
Once the battery reaches 10% SOC, LED will flash notifying the operator that the battery is about to go dead. We recommend plugging the pack in as soon as the initial buzzer sounds to prolong the life of the battery.
Do forklift lithium batteries need maintenance?
Definitely not. Unlike conventional batteries, forklift lithium battery is completely maintenance free. It does not require water refilling, equalisation charging or regular maintenance, thus saving labour and operating costs.
What forklift brands are the Donfang lithium batteries compatible with?
Donfang lithium forklift battery solutions are designed for all forklift types and brands with a total of 1000 battery models from 12V to 614V systems. We have successfully deployed 15,000 lithium forklift batteries across over 100 countries, achieving compatibility with the majority of forklift brands available on the market.
How much can you save by using forklift lithium batteries?
Although lithium batteries have a higher initial cost than lead-acid batteries, in the long-term, their longer life reduces replacement frequency, faster charging reduces downtime, and their maintenance-free design reduces maintenance costs. Overall, Donfang batteries can save up to 70% of battery costs over 5 years in a variety of ways.
You can get one-year warranty for replacement in case of malfunction and Trade-in policy for save your money.


